Unpredictable current of the biomass pellet making

Unpredictable current of the biomass pellet making  equipment

The ring die  and also the pressing roller of the biomass pellet making machine  rotate at a  consistent  rate,  as well as the working state of each  immediate is  essentially the same. If the amount of feed material is  unmodified, the  power  intake  ought to  likewise be  fairly stable, and the  existing  will certainly be  assessed the motor.  Additionally relatively stable.

When the biomass pellet making  equipment  device is  functioning, we  readjust the feeding  quantity as long as the  product  density in the feeding area is less than the  optimum starting  factor of the pressing area, it will  straight  impact the length of the effective working area of  journalism area  and also  journalism  location,  as well as  trigger the  present to  stream.

The  variation  as well as the change of the  per hour  outcome of the biomass pellet making  equipment,  as well as if the thickness of the  product layer in the feeding area is  above the  optimum starting point of the pressing area, in addition to  enhancing the  density of the  product layer in the feeding area, it  will certainly not  influence the hourly output  and also energy consumption per unit time.

If there is  any kind of impact, it will no longer cause changes in current  and also biomass pellet making  device  result.  Due to the fact that the  density of the material layer in the feeding  area  surpasses the maximum  beginning  factor of  journalism  area, the interval  in between the pressing zone  as well as the pressing zone is constant  with no  modification. In the interval where the multi-feed  product  lies, the  securing angle is  higher than the  vital  rubbing angle,  and also the  product  will certainly not be  pressed into the pressing  location.

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 By doing this, with the increase of the feeding amount of the biomass pellet making  maker, the  equilibrium of in and out is  damaged,  and also the in is  higher than the out,  and also the  product layer in the feeding  location is It will  collect thicker  as well as thicker  up until all the  voids are  filled up  as well as  obstructed to the feed port,  to ensure that the biomass pellet  equipment can not work normally. At this time, the current will  raise.

In the  real  job of the biomass pellet making machine, with the adjustment of the feeding  quantity, the  instant  outcome  as well as the current of the main  electric motor will  transform  as necessary.  And also when the feeding  density does not  go beyond the  optimum  beginning point of  journalism area, it will not  trigger more and more material layers in the feeding  location due to the  boost in the amount of powder we feed.

Related post: RICHI pellet making machine 

As  has actually been  stated  prior to, the area that can cause  rapid output  and also energy consumption  modifications  need to be the two  locations of  job  as well as  product layers - the compression  location and the biomass pellet  maker extrusion  location, so we think that the  3rd  location  stated  over- - The reasonable existence of the feeding area has  specific conditions.

That is to  claim, the fed material layer is distributed in the compaction area, the extrusion area  as well as the feeding  location whose  overall thickness does not exceed the  optimum  entrance  factor of the compaction area.

The biomass pellet making  device  will certainly  function normally under the  permitted power. If the amount is too large and exceeds the  density of the maximum  beginning point of the compaction area, the material layer  will certainly accumulate  as well as  slowly  rise, and the biomass pellet making  device  will certainly not work  generally.  Present is  varying.

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Through the above analysis, let's  review some phenomena  showed by the biomass pellet making machine under two possible working conditions:

( 1 )When the power of the main  electric motor is not large  sufficient  compared to the corresponding biomass pellet making  maker granulation  specifications, the  density of our feed is at the end of the extrusion  area  and also the  optimum entry point of the compression zone (this  will certainly  differ with the raw materials, compression  proportion,  efficient length-diameter  proportion, humidity,  stress rollers and  various other variable  elements to  change accordingly), generally will not  go beyond the maximum starting point, with the increase of the feeding amount, the compression area  will certainly  alter accordingly.

The  size of the  period  will certainly be shortened,  as well as the interval length of the  capture area will gradually  raise accordingly,  as well as the current of the main motor will  likewise  progressively  enhance  till it reaches the  optimum  allowed use. If the  present reaches the protection value we set,  and also the thickness of the feeding  product has not exceeded the  density of the  optimum  beginning point of the biomass pellet  maker  pushing  location, if the feeding amount is  boosted, the safety system  will certainly act,  and also the excess powder will be discharged. In order to  make sure the  typical  feature of biomass pellets.

( 2 ) Intend the power of the  major motor is very large or the motor  falls short to overload after the  density of the feeding material  goes beyond the thickness of the maximum starting  factor of the pressing area due to the  detailed  modifications of  numerous variables.  Right now, the powder fed to  individuals can not  enhance the time output, nor will it cause the increase of the main  electric motor  present,  yet can only continue to  enhance the powder  heap  collected in the  device until the  internal  tooth cavity of the biomass pellet press  maker is blocked. 

More details: https://www.pellet-richi.com/wood-pellet-machine/biomass-pellet-mill.html 

Cause the biomass pellet making  device to not work  effectively.  Naturally, this  unique phenomenon  hardly ever  takes place in  real  manufacturing (if the raw  product  dampness is  also  big, the  efficient  element ratio is  also  little, the  stress roller is  badly  put on and the  space is not  changed properly, the raw  product is  changed, etc, this  sensation may  happen), this is our  undesirable conditions.

 Comprehensive analysis of the  very first  generally  utilized  functioning state, it is  uncomplicated to know that on the  property that the relevant  problems are unchanged, with the change of the feeding amount, the interval length of the compression  area and the extrusion zone is within a certain  array  Matching  modifications are also made (the feed  circulation  price is  decreased, the  size of the extrusion  area is  lowered, and the  size of the compression zone is prolonged;  or else, the extrusion zone is extended and the compression zone is shortened),  as well as the feeding amount does not  surpass the pressure. When the  density of the  optimum  beginning  factor of the tight area is concerned, the lengths of the above two intervals are not a constant value when this article is written. The larger the extrusion zone length value, the higher the biomass pellet maker production efficiency and the longer the pellet length per extrusion per roller.

Therefore, it is concluded that the factors of current instability under the condition of controlling the feeding amount need to be investigated from the moisture content of the raw material, the effective aspect ratio is too small, the pressure roller is severely worn and the gap is not adjusted properly, and the raw materials are replaced.

 RICHI MACHINERY  has been established for more than 25 years, specializing in biomass pellet making machine for sale, the development and production of single/complete pellet production lines such as animal feed, biomass fuel, wood waste, grass, straw, organic fertilizer, etc, and provide design and services for EPC/Turnkey projects!