High-Speed Intelligent Needle Detectors Research: reflecting a strong compound annual growth rate (CAGR) of 12.7% over the forecast period

QY Research Inc. (Global Market Report Research Publisher) announces the release of 2025 latest report “High-Speed Intelligent Needle Detectors- Global Market Share and Ranking, Overall Sales and Demand Forecast 2025-2031”. Based on current situation and impact historical analysis (2020-2024) and forecast calculations (2025-2031), this report provides a comprehensive analysis of the global Wire Drawing Dies market, including market size, share, demand, industry development status, and forecasts for the next few years.

The global market for High-Speed Intelligent Needle Detectors was estimated to be worth US$ 483 million in 2024 and is forecast to a readjusted size of US$ 1115 million by 2031 with a CAGR of 12.7% during the forecast period 2025-2031.

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Global High-Speed Intelligent Needle Detectors Market to Grow at 12.7% CAGR, Reaching $1.1 Billion by 2031

According to the latest research report titled "Global High-Speed Intelligent Needle Detectors Market Research Report 2025" by QYResearch, the global market for High-Speed Intelligent Needle Detectors is projected to grow from USD 483 million in 2024 to USD 1.115 billion by 2031, reflecting a strong compound annual growth rate (CAGR) of 12.7% over the forecast period.

High-Speed Intelligent Needle Detectors are cutting-edge devices that integrate high-speed scanning, intelligent recognition algorithms, and automatic rejection systems. These detectors play a critical role in various industries by identifying and eliminating metallic contaminants—especially broken needles—ensuring product safety and manufacturing compliance.

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Leading Companies

The global competitive landscape includes prominent manufacturers such as:

· Hashima Co Ltd

· Juki Corporation

· Yamato Sewing Machine Mfg Co Ltd

· Brother Industries Ltd

· MinebeaMitsumi Inc

· Nissin Electronics Co Ltd

· CEIA S.p.A.

· Mesdan S.p.A.

· Shanan Technology

· Mesutronic Gerätebau GmbH

· Newgoer CNC

· Cassel Messtechnik GmbH

· Thermo Fisher Scientific

· Mettler-Toledo

· Eriez Manufacturing Co

· Sewn Products Equipment Co.

· Fortress Technology

· Paramount Instruments

· Sesotec GmbH

· Anritsu Industrial Solutions

Product Summaries: HighSpeed Intelligent Needle Detectors

1. Hashima Co. Ltd – HM6000 Automatic Needle Detection Machine

· Manufacturer: Hashima Co Ltd (widely used in garment production inspection lines)

· Type: Automatic conveyorbased detector, supports control of fabric feed speed

· Detection: Broken steel needles and metallic contaminants in rolls or fabric panels

· Operation: Fully automatic, minimal operator interaction required

· Use case: Employed at large garment factories for preshipment inspection

2. Shanan Technology – VFG600K Digital Broken Sewing Needle Detector

· Model: VFG600K (horizontal tunnel type, conveyor belt)

· Detection Tunnel Size: 600 mm width × 150 mm height (others optional)

· Sensitivity: Detects ferrous needles ≥ 0.8 mm diameter

· Speed: Conveyor belt adjustable up to ~20 m/min

· Rejection System: Buzzer alarms + beltstop or return; prints inspection records

· Features: 8point positioning, counting function, auto shutdown after inactivity

· Power: ~140 W, 220 V/50 Hz; frame: carbon steel; IP54 rated

3. Newgoer CNC – NG707 HighPrecision Broken Needle Detector

· Model: NG707 (automatic conveyor detector for textiles and garments)

· Type: Dualfrequency magnetic induction with twin search heads

· Sensitivity Range: Detects iron fragments from 0.8 mm to 2.0 mm

· Detection Width: 600 mm; Height: customizable (100–250 mm)

· Features: Sensitivity adjustment (0–10), automatic stop and reverse on detection, counting and alarm functions

· Power: ~120 W, AC 220 V, 50 Hz

4. Sewn Products Equipment Co. – Hashima HM Series Distributor

· Product Line: Hashima HMseries needle detectors

· Capabilities: Conveyor control, high throughput inspection, automated detection workflows

· Applications: Used in U.S. and global garment manufacturers to enforce brokenneedle control

· Efficiency: Reduces manual inspection steps and supports compliance with major brand policies

5. Paramount Instruments – Automatic Needle Detection Machine

· Manufacturer: Paramount Instruments

· Type: Conveyorbased automatic detector for garment and textile inspection

· Function: Detects and rejects needles/metal contaminants; supports safety validation

· Control: Automated scanning, alarms, and rejection integration

· Use Case: Employed in compliance with U.S. brand quality systems and safety testing labs

Key Applications

· Garment Manufacturing

· Footwear and Headwear Production

· Home Textile Inspection

· Toy and Accessory Inspection

· Others

Product Segmentation

· Flat Type Needle Detector

· Tunnel Type Needle Detector

· Intelligent Recognition Needle Detector

· Others

Notable Industry Trends

AI-Powered Multi-Frequency Recognition Gains Momentum

The high-speed needle detection industry is experiencing a significant shift from traditional magnetic-based systems to AI-enhanced multi-frequency recognition technologies. These newer systems use advanced algorithms and machine learning to analyze signal profiles and adapt sensitivity in real-time, even when detecting metallic fragments in layered or irregular fabrics. This shift not only improves accuracy but also greatly reduces false positives, which has been a persistent issue in high-throughput garment inspection environments. Manufacturers adopting AI-based systems have reported up to 30% improvement in detection precision and significant reductions in production downtime.

Impact of Global Tariff Shifts and Strategic Realignment

The global manufacturing landscape in 2025 has been notably influenced by new U.S. tariff regulations. These changes have prompted manufacturers to localize production, particularly in North America and Southeast Asia, to minimize risks from international trade frictions. As a result, supply chains are being restructured, with more companies investing in decentralized production capabilities. This strategic pivot has created strong growth momentum in regions like Vietnam, Mexico, and parts of the U.S., where local assembly of intelligent needle detectors is now more economically viable. Local sourcing also helps reduce lead times and enhances compliance with domestic safety regulations.

Regional Modernization and Factory Upgrades

Across Asia-Pacific, especially in China, India, and South Korea, major investments are being funneled into smart factory upgrades. Needle detection systems have become a critical part of automated textile inspection lines as factories pursue higher efficiency and compliance with international brand requirements. These upgrades are not limited to hardware improvements; they also include software integration with factory systems to provide live reporting, maintenance diagnostics, and real-time analytics. The trend is supported by national initiatives promoting intelligent manufacturing, with funding allocated toward automation, precision inspection, and product traceability.

Integration with Industry 4.0 Systems

Leading manufacturers in 2025 are focusing on interoperability between needle detection systems and broader Industry 4.0 frameworks. This includes seamless integration with manufacturing execution systems (MES), IoT-enabled dashboards, and quality management platforms. By enabling real-time data feedback, facilities are better able to monitor performance, predict equipment failures, and document inspection logs for audit purposes. Some advanced systems now feature self-calibration, smart part detection zones, and maintenance alerts—enabling reductions in unplanned downtime and improved factory-wide efficiency.

Broadening Applications Across Sectors

While the core market remains in apparel and textile production, the application of high-speed intelligent needle detectors is rapidly expanding into other industries. These include the toy manufacturing sector, where strict safety protocols demand metallic contamination prevention, and the production of home textiles and footwear. Even niche applications like luggage, bedding, and children’s accessories are now subject to detection requirements. Increasingly, global brands are mandating needle detection compliance across all stages of outsourced production, which is fueling demand for smarter, faster, and more adaptable inspection systems worldwide.

Company Spotlight: MinebeaMitsumi Inc.

In 2025, MinebeaMitsumi Inc. announced an upgraded version of its intelligent needle detection platform that integrates AI-enhanced pattern learning and IoT-based remote diagnostics. This new solution allows real-time defect identification and predictive maintenance alerts, improving operational uptime across high-speed apparel production lines.

Verified Downstream Customers Using High-Speed Intelligent Needle Detectors

· Li & Fung Ltd.

· Gap Inc. / Baby Gap

· Marks & Spencer

· Ocean Sky Garments

· IKEA

· Primark

· H&M

· Zara / Inditex

· Uniqlo / Fast Retailing

· Puma

· Nike Inc.

· Carter’s

· Mattel

· Dellins

· GrozBeckert

Regional Outlook

The Asia-Pacific region, led by China, Japan, South Korea, and India, is expected to maintain the largest share of the global market through 2031. Meanwhile, North America and Europe are witnessing increased adoption in response to stricter regulatory standards and the integration of smart factory technologies.

As manufacturers prioritize safety, speed, and automation, the demand for advanced needle detection systems will remain robust across industries. High-Speed Intelligent Needle Detectors are poised to become standard in Industry 4.0-driven textile and consumer goods inspection environments.

 

The report provides a detailed analysis of the market size, growth potential, and key trends for each segment. Through detailed analysis, industry players can identify profit opportunities, develop strategies for specific customer segments, and allocate resources effectively.

The High-Speed Intelligent Needle Detectors market is segmented as below:
By Company
Hashima Co Ltd
Juki Corporation
Yamato Sewing Machine Mfg Co Ltd
Brother Industries Ltd
MinebeaMitsumi Inc
Nissin Electronics Co Ltd
CEIA S.p.A.
Mesdan S.p.A.
Mesutronic Gerätebau GmbH
Cassel Messtechnik GmbH
Loma Systems
Thermo Fisher Scientific
Eriez Manufacturing Co
Mettler-Toledo
Sesotec GmbH
Anritsu Industrial Solutions
Nikka Densok Ltd
Raysonics Inspection System Co Ltd
Multivac Group
Unisec Co Ltd
Yamamoto Electric Works Ltd
Ishida Co Ltd
Sanko Electric Co Ltd
General Inspection LLC
Fortress Technology
Bizerba SE & Co. KG
Minebea Intec
NDC Technologies


Segment by Type
Flat Type Needle Detector
Tunnel Type Needle Detector
Intelligent Recognition Needle Detector
Others


Segment by Application
Garment Manufacturing
Footwear and Headwear Production
Home Textile Inspection
Toy and Accessory Inspection
Others


Each chapter of the report provides detailed information for readers to further understand the High-Speed Intelligent Needle Detectors market:

Chapter 1: Introduces the report scope of the High-Speed Intelligent Needle Detectors report, global total market size (valve, volume and price). This chapter also provides the market dynamics, latest developments of the market, the driving factors and restrictive factors of the market, the challenges and risks faced by manufacturers in the industry, and the analysis of relevant policies in the industry. (2020-2031)
Chapter 2: Detailed analysis of High-Speed Intelligent Needle Detectors manufacturers competitive landscape, price, sales and revenue market share, latest development plan, merger, and acquisition information, etc. (2020-2025)
Chapter 3: Provides the analysis of various High-Speed Intelligent Needle Detectors market segments by Type, covering the market size and development potential of each market segment, to help readers find the blue ocean market in different market segments. (2020-2031)
Chapter 4: Provides the analysis of various market segments by Application, covering the market size and development potential of each market segment, to help readers find the blue ocean market in different downstream markets.(2020-2031)
Chapter 5:  Sales, revenue of High-Speed Intelligent Needle Detectors in regional level. It provides a quantitative analysis of the market size and development potential of each region and introduces the market development, future development prospects, market space, and market size of each country in the world..(2020-2031)
Chapter 6:  Sales, revenue of High-Speed Intelligent Needle Detectors in country level. It provides sigmate data by Type, and by Application for each country/region.(2020-2031)
Chapter 7: Provides profiles of key players, introducing the basic situation of the main companies in the market in detail, including product sales, revenue, price, gross margin, product introduction, recent development, etc. (2020-2025)
Chapter 8: Analysis of industrial chain, including the upstream and downstream of the industry.
Chapter 9: Conclusion.


Benefits of purchasing QYResearch report:

Competitive Analysis: QYResearch provides in-depth High-Speed Intelligent Needle Detectors competitive analysis, including information on key company profiles, new entrants, acquisitions, mergers, large market shear, opportunities, and challenges. These analyses provide clients with a comprehensive understanding of market conditions and competitive dynamics, enabling them to develop effective market strategies and maintain their competitive edge.

Industry Analysis: QYResearch provides High-Speed Intelligent Needle Detectors comprehensive industry data and trend analysis, including raw material analysis, market application analysis, product type analysis, market demand analysis, market supply analysis, downstream market analysis, and supply chain analysis.

and trend analysis. These analyses help clients understand the direction of industry development and make informed business decisions.

Market Size: QYResearch provides High-Speed Intelligent Needle Detectors market size analysis, including capacity, production, sales, production value, price, cost, and profit analysis. This data helps clients understand market size and development potential, and is an important reference for business development.


Other relevant reports of QYResearch:
Global High-Speed Intelligent Needle Detectors Market Outlook, In‑Depth Analysis & Forecast to 2031
Global High-Speed Intelligent Needle Detectors Market Research Report 2025
Global High-Speed Intelligent Needle Detectors Sales Market Report, Competitive Analysis and Regional Opportunities 2025-2031


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